Québec

Regenerative Chloride Leach (“RCL”) Platform Technology

Overview

Temas’ portfolio of patents focuses on hydrometallurgical extraction from concentrates, whole ores, slags, and tailings, significantly enhancing recovery of critical metals, battery metals, PGMs, precious and base metals, and REEs. The patented RCL process achieves materially higher through-yields and substantially lower capital and operating costs compared to traditional methods, ideally suited for treating increasingly complex ores.

Validated Cost Reduction

The ORF platform’s efficiency—validated with over 65% cost reduction in TiO₂ processing—is expected to deliver similar economic gains for Nickel and other complex ores.

Environmental Performance

The RCL platform’s closed-loop design and >95% reagent recycling deliver ESG and environmental benefits across Nickel, Gold, REEs, and beyond—not just TiO₂.

High Recovery Potential

With 99.8% TiO₂ purity proven in pilot testing, the RCL platform is built to maximize recovery, purity, and margins across all target metals.

Key Advantages

  • Direct removal of many target elements as valuable high purity metals, battery salts or metal sulfides.
  • It monetizes traditionally deleterious Mg and excess Fe as pure commercial grade value added products.
  • Regenerates reagents (mainly HCl acid and MgCl) in a closed reaction loop that maximizes reaction kinetics and product through-yields.
  • Simplified process flow and energy efficiency results in a 30-65% reduction in CAPEX and OPEX resulting in superior operating margins with far less negative environmental impact.

History of Temas Metallurgical IP

The Genesis of the Regenerative Chloride Leach Suite of Solutions

Process Research ORTECH Inc. was formed in January 1999 under a privatization plan of the Ontario / Canadian Government.

Building on the past 70 years of metallurgical R&D, ORF Technologies Inc. (ORF) was spun out as a separate business entity to commercialize this novel metallurgical IP.

Temas acquired 50% of ORF on April 13, 2021, and recently announced the plan to acquire the remaining 50% ownership of this entity.

ORF holds 11 novel process patents that are regarded as PLATFORM metallurgical patents.

This family of platform processing patent technologies is called Regenerative Chloride Leach (RCL) by Temas. 

All patents share the same metallurgical philosophy that utilizes a mixed chloride media to increase H+ activity and lower the activation energy of dissolution of oxide minerals. 

This results in OPEX cost savings via:

  • a more rapid & complete liberation of the target metals using atmospheric pressures;
  • using lower temperatures than competing methods; and
  • improved selectivity and efficiency of subsequent solvent extraction steps. 

Keys to the economic and environmental superiority of this approach include:

  • Direct removal of many target elements as valuable high purity metals, battery salts or metal sulfides.
  • It monetizes traditionally deleterious Mg and excess Fe as pure commercial grade value added products.
  • Regenerates reagents (mainly HCl acid and MgCl) in a closed reaction loop that maximizes reaction kinetics and product through-yields.
  • Simplified process flow and energy efficiency results in a 30-65% reduction in CAPEX and OPEX resulting in superior operating margins with far less negative environmental impact.

Regenerative Chloride Leach (RCL) Technologies

The Company’s portfolio of patents are all related to hydrometallurgical mineral extraction of concentrates, whole ores, slags and tailings to enhance recovery of critical metals, battery metals, PGMs, precious and base metals and REE recovery at materially higher through-yields and lower capital and operating costs than many of the conventional approaches that are in use traditionally.  RCL is ideally  treating increasingly complex ores

Consistent Benefits Transferable to New Minerals:

Validated Cost Reduction

 The significant cost reduction it will be of over 65% validated for TiO2 processing is a result of the ORF platform’s efficiency (e.g., reagent recycling, potentially lower energy use, optimized recovery). These fundamental process efficiencies are expected to translate into economic advantages when applying the platform to Nickel or other target minerals hosted in complex ores.

Environmental Performance

 The closed-loop design and high reagent recycling rates (>95%) are core to the RCL platform, irrespective of the target mineral. This means the reduced environmental footprint and enhanced ESG profile are benefits that extend to Nickel, Gold, or REE extraction, not just TiO2.

High Recovery Potential

Just as we’ve demonstrated high-quality, 99.8% TiO2 product from pilot testing, the RCL platform is engineered for high recovery and purity of all target metals. Our metallurgical expertise focuses on optimizing these recoveries and maximizing margins  for each specific mineral. 

Comparison of ORF-RCL Process for Titanium Production

Cost and Energy Efficiency

A University of Minnesota study on ORF Technologies’ patents concluded that the TiO₂ recovery process could slash production costs by ~ 50-60%, and the process is also less energy-intensive compared to the industry standard.

Market Potential

The global market for TiO₂, valued at US$21.23 billion, is anticipated to grow at a compound annual growth rate of 6.2% through 2032, signifying a substantial opportunity for ORF Technologies’ efficient recovery process.

Quality and Versatility

ORF Technologies’ patented process can produce high-quality Titanium Dioxide (TiO₂) from low-grade materials and is applicable to all ilmenite ores, including those rich in Chromium (Cr), Cobalt (Co), and Vanadium (V), thus enabling the extraction of additional value from elements that are typically not recoverable with other methods.

Comparable Table

Simplified RCL TiO2 Flowsheet and Layout

RCL Multi-Metal Strategic Advantage

Diversification

This multi-mineral capability allows Temas to diversify beyond a single commodity, opening up revenue streams from Nickel, precious and platinum group metals, REEs or other critical minerals as market conditions and strategic opportunities dictate.

Flexibility in who we are available to partner with further diversifies potential revenue streams leveraged from the IP while effectively managing the risks.

Enhanced Project Economics

For polymetallic deposits, RCL offers the potential to extract multiple valuable metals from a single feedstock, significantly enhancing project economics.

Broader Licensing Appeal

As a licensable technology, RCLs proven adaptability to various minerals, including those listed in our IP like Nickel, dramatically widens its market appeal to miners globally who are looking for innovative solutions for their specific resources. 

Temas is actively pursuing global licensing opportunities, with third-party companies currently evaluating Temas IP for potential operations in Indonesia, Australia, and North America.

RCL Patent Suite: Protections and Target Elements

Table

Target Elements

Title

Country

Serial No.

Patent #

Expiration

Au, Ag, Pb, Zn, PGE

Chloride process for the leaching of gold

Canada

2869158

2869158

4/8/2033

USA

13/858,147

9,732,398

02/14/2036

Ni, Co, Fe, Mg,

Cu, Au, Ag, Pt, Pd

Recovery of nickel in leaching of laterite ores

USA

14/225639

10,053,750 B2

1/30/2035

Canada

2908082


3/20/2034





Fe

Separation of iron from value metals in leaching of laterite ores

Canada

2859035

2859035

12/10/2032

USA

13/71,874

8,916,116 B2

12/12/2034

India

3794/DEL/2012


12/11/2032

Ti, Mg, V, Cr, Ni, Sc

Process for the separation of iron in extraction of titanium in mixed chloride media

USA

14/649,904

10,041,141

2/4/2035

Canada

2891360

WO2014/085903

11/29/2033





REE, Nb, Y, Zr, U, Th

Process for extraction of rare earth elements

Canada

2869251

2869251

4/8/2033

India

1918/MUMNP/2014

PT098472IN

4/13/2033

Results of Past Pilot Studies

Pilot Study

In 2022,  Temas conducted a 830Kg Pilot Study to test the RCL process on La Blache VTM feedstock; after optimization produced 88kg of TiO2 at a 99.8% purity.  This study followed up on a previous 2017 Pilot Study conducted by the University of Minnesota that produced a commercial grade pigment. ​

  • Economic analysis by the University of Minnesota: Duluth’s Natural Resource Research Institute (NRRI) in 2017 showed that ORF’s mixed chloride leach process resulted in a calculated:

1.59.2% lower cost than the industry leading Chemours (Formerly DuPont) (after applying a credit for the recovered iron oxide)

2.69.7% lower cost than the estimated industry average cost (after applying a credit for the recovered iron oxide)

  • The highly positive outcome of this work resulted in an MOU agreement to work together to commercialize Minnesota based deposits. The then Director of the NRRI is in contact with Temas regarding potentially applying this work to additional deposits now in exploration and development with the renewed interest in supporting US based mining development under the Trump administration.

In Summary

The merits of the RCL Technologies and commercial adoption success are based on the potential for major operating and capital cost savings.

RCL is less energy-intensive than the industry standard and can create high quality TiO2 from low grade materials.

In addition, the RCL Platform offers other significant operational and environmental benefits. This includes more environmentally friendly leaching technologies and a reduction in carbon footprint when compared to conventional processing methods.

The RCL Platform can produce high value metal product on-site and greatly enhance the mine gate economics compared to conventional concentrators.

Temas believes that RCL represents the lowest cost processing alternative for specialty, strategic and rare earth metals producers.